P-31 / Everyday & Lifestyle Apparel · Sialkot, Pakistan
Custom balaclava hoodie manufacturer with a 25-unit minimum
Hoodies with a built-in balaclava hood — full-zip styles that close over the face and pullovers with an integrated face section — in fleece and French terry from 280 to 450 GSM, made to your design and label.
- Minimum order
- From 25 units
- Sample development
- Min. 1–2 weeks
- Bulk production
- Depends on quantity
- Fabrics
- Fleece, French terry 280–450 GSM
- Decoration
- Screen, embroidery, appliqué
- Sizes
- XS–4XL
- Customisation
- Full cut & sew
- Packaging
- Polybag, custom mailers
Balaclava Hoodies: specification
- Styles
- Full-zip hoodies that zip up over the face, pullovers with a built-in balaclava hood, and hoods with a fold-down face section
- Fabric
- Brushed fleece, loopback French terry — confirmed per program
- Weight
- 280 / 320 / 380 / 450 GSM
- Hood & face
- Double-lined hood; eye opening with a bound edge, or mesh-covered; shape and opening size drawn to your design
- Zip
- Single or two-way front zip running up into the hood; custom pullers
- Ribbing
- 2×2 rib cuffs and hem; elastane content for recovery
Minimum order quantity for balaclava hoodies
Minimum 25 units per order. The hood and face opening are patterned to your design, so the shape, zip route and opening size are confirmed on the sample before bulk. Garment-dyed and heavyweight custom-knit fabrics are produced in batches, so the quote states any batch minimum and its effect on timing.
Sampling & bulk timing
- Sample development — min. 1–2 weeks
- Sample development takes a minimum of 1–2 weeks. Treat this as a planning minimum, not a fixed delivery promise — complexity and revisions extend it.
- Bulk production — depends on quantity
- Bulk production timing depends on quantity and project scope. We quote a range per project once specification and quantity are confirmed — no generic lead time is published.
Balaclava Hoodies: fabric options
- Brushed cotton fleece
- Loopback French terry
- Cotton/poly fleece
- Heavyweight 450 GSM fleece
Balaclava Hoodies styles we manufacture
- Full-zip balaclava hoodies
- Pullover balaclava hoodies
- Fold-down face hoodies
- Oversized balaclava hoodies
- Heavyweight fleece balaclava hoodies
- French terry balaclava hoodies
- Mesh-eye balaclava hoodies
- Printed and embroidered balaclava hoodies
All styles are cut and sewn to your specification — not stock inventory.
Printing, embroidery and branding for balaclava hoodies
- Screen printing
- Puff & high-density print
- Embroidery
- Appliqué
- Woven labels
Balaclava Hoodies: standard EU, UK and US sizes
| Size | EU | UK / US | Chest (cm) | Chest (in) |
|---|---|---|---|---|
| XS | 44 | 34 | 86–91 | 34–36 |
| S | 46 | 36 | 91–96 | 36–38 |
| M | 48–50 | 38–40 | 96–104 | 38–41 |
| L | 52 | 42 | 104–112 | 41–44 |
| XL | 54 | 44 | 112–120 | 44–47 |
| 2XL | 56 | 46 | 120–128 | 47–50.5 |
| 3XL | 58 | 48 | 128–136 | 50.5–53.5 |
| 4XL | 60 | 50 | 136–144 | 53.5–56.5 |
Standard reference conversion for a regular men's / unisex fit, so you can map your own size labels. Final garment measurements follow your size chart or tech pack and are confirmed on the sample; women's and youth grading on request.
Balaclava Hoodies: quality checkpoints
- QC-01
Hood symmetry and eye-opening placement checked on the sample
- QC-02
Zip run and puller checks from the hem up into the hood
- QC-03
Final measurement audit against the approved sample
How is pricing for balaclava hoodies determined?
Every order is quoted itemized once the specification and quantity are confirmed — there is no fixed price list for custom production. Five inputs set the unit price:
- Quantity band — larger runs spread setup (patterns, screens, embroidery digitising) across more units.
- Fabric and weight — fibre composition and GSM; stock colours cost less than custom-dyed lots.
- Decoration — number of methods, colours and placements per garment.
- Trims, labels and packaging — woven labels, hangtags, polybags or retail-ready packing.
- Shipping terms and destination — quoted per route once the delivery address is known.
How do ordering, payment and shipping work?
- 03 Quote — Itemized quotation with the production range for your quantity.
- 06 Bulk production — Cutting, sewing, decoration, finishing.
- 07 Quality control — Inline checks and final inspection against the approved sample.
- 08 Shipment — Export-ready cartons, documents, tracking.
Payment is 50% on order confirmation and the remaining 50% before shipment, for both samples and bulk. Shipping terms (Incoterms) are agreed per order and stated in the quotation. Shipments leave as export-ready cartons with commercial documentation and tracking.
Branding and packaging for balaclava hoodies
- Customisation scope
- Full cut & sew
- Packaging
- Polybag, custom mailers
How balaclava hoodies production works
- 01Tech pack or idea — Send a tech pack, sketch or reference. A technical reviewer checks manufacturability and returns an itemized quote.
- 02Sample — A development sample in a minimum of 1–2 weeks, photographed and shipped. You approve a stitched sample, not a mock-up.
- 03Production — Bulk is cut, sewn, decorated and inspected against the approved sample. Timing is quoted per project; shipments leave export-ready with documents.
Balaclava Hoodies: manufacturing FAQ
What is a balaclava hoodie?
A hoodie whose hood also covers the lower face, leaving an eye opening. On a full-zip style the front zip closes up over the face; on a pullover the face section is built into the hood or folds down. Tell us the style or send a reference and we pattern to it.
Can we choose the eye opening and zip?
Yes. The opening size and shape, a bound edge or mesh cover, and a single or two-way zip are set to your design and confirmed on the sample.
Which fabrics and weights are available?
Brushed fleece and loopback French terry at 280, 320, 380 or 450 GSM. The fabric and colour are confirmed during the RFQ.
Is a balaclava hoodie protective gear?
No. It is a casual garment, and we make no protective or safety claim for it. For under-helmet use, see our motorsport balaclavas, where any certification requirement is confirmed per RFQ.
What is the minimum order and how long does sampling take?
The minimum is 25 units per order. Sample development takes a minimum of 1–2 weeks as a planning figure; bulk timing depends on quantity and is quoted per project.
Related products and services
Buyer guides for planning this order
Price your balaclava hoodies production run
Product preselected in the RFQ — from 25 units · samples min. 1–2 weeks